High-Density Screen Printing.
Vibrant color opacity, razor-sharp edge definition, and 50+ home-wash longevity on 100% super-combed cotton blanks.
Engineered for unyielding quality and commercial repeatability.
Screen printing remains the global gold standard for commercial and retail apparel merchandise. At Polos Custom Studio in Tirupur, we use automated multi-color carousel presses, tension-calibrated Swiss polyester mesh, and custom-compounded inks to deliver unyielding color brilliance that never peels or cracks.
Backed by our parent manufacturing mill in Tirupur, we control every variable of the process — from the combed cotton yarn spin to automated flash-curing. This vertical control ensures Pantone color accuracy, zero edge bleed, and exceptional durability across thousands of units.
Production Specifications.
Frequently Asked Questions.
What is the minimum order quantity for screen printing?
Our batch MOQ is 200 pieces per colour and style for custom production. Volume pricing tiers unlock significantly lower unit costs at 500, 1,000, 2,500, and 5,000+ pieces.
What is the difference between Plastisol and Water-Based ink?
Plastisol sits on top of the cotton weave, delivering extremely opaque, bright colors especially on dark fabrics. Water-based ink absorbs directly into the yarn, resulting in a featherlight, breathable zero-hand feel.
Will screen printed t-shirts crack after repeated washing?
No. We cure every print through forced-air infrared conveyor dryers at precisely 160°C for 2.5 minutes, ensuring total molecular cross-linking of the ink resins for 50+ wash longevity.
Can you execute high-density 3D puff printing?
Yes. We use specialized foaming puff additives and silicone bases that expand vertically under controlled flash-curing to create raised tactile dimension up to 1.5mm high.
Start your custom order from 50 pieces.
Direct factory rates, free artwork validation, and rapid dispatch across India & international ports.