Japanese Machinery • Executive Monograms

Barudan & Tajima 3D Embroidery.

Multi-head Japanese embroidery machinery engineered for ultra-dense stitch counts, 3D foam crests, and executive corporate monograms.

Tajima multi-head embroidery close up on cotton polo
15-Needle Japanese Barudan & Tajima

Engineered for unyielding quality and commercial repeatability.

For corporate uniforms, premium executive polo shirts, and luxury streetwear headwear, nothing rivals the enduring authority of Japanese multi-head embroidery. Using precision Barudan and Tajima machines with Madeira German threads, we produce needlework that outlasts the garment itself.

Backed by our parent manufacturing mill in Tirupur, we control every variable of the process — from the combed cotton yarn spin to automated flash-curing. This vertical control ensures Pantone color accuracy, zero edge bleed, and exceptional durability across thousands of units.

Factory Engineering Standards

Production Specifications.

Machinery 15-needle Barudan and Tajima multi-head computerized embroidery frames
Thread Types Madeira Classic Rayon, Polyneon High-Sheen Polyester & Metallic Threads
Stitch Varieties Flat Satin Stitch, Tatami Fill, 3D High-Density Foam Puff, Appliqué
Optimal Fabrics 220–260 GSM Matty Pique Collar Polos, 320 GSM Fleece Hoodies
Digitizing & Punching Custom Wilcom stitch digitizing with density compensation
Minimum Order 50 pieces with identical embroidery digitized file
Clear Answers

Frequently Asked Questions.

What is the difference between flat and 3D puff embroidery?

Flat embroidery stitches threads flush against the fabric surface. 3D puff embroidery places high-density EVA foam underneath satin stitches, raising the logo 2–3mm above the fabric for striking tactile impact.

Can you embroider small text on chest logos?

Yes, down to 4.5mm letter height. For smaller micro-text, our Wilcom digitizers optimize column widths and underlay stitches to ensure total legibility.

What garments are best suited for embroidery?

Structured fabrics such as Matty Cotton Pique polos, French Terry sweatshirts, heavy hoodies, and twill caps provide the dimensional stability needed for clean stitch tension.

How long does digital stitch punching / digitizing take?

Digitizing and generating a physical master swatch sample typically takes 24 to 48 hours for client approval before bulk embroidery starts.

Ready to Produce?

Start your custom order from 50 pieces.

Direct factory rates, free artwork validation, and rapid dispatch across India & international ports.

MOQ 50 pcs Barudan & Tajima 3D Embroidery — Tirupur Mill Dispatch
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